Applications

Description

Onitex F600 in-line volumetric filling machine is designed for manufacturers with a wide range of products and high demands for speed and dosing accuracy. Manufactured based on customer-specific requests, considering production requirements and the type of product to be dosed. The equipment handles a wide range of liquids, including viscous, foaming, and aggressive fluids.

Volumetric filling with 4 dispenser options: cylinder-based, meter-based, peristaltic pumps, or electromagnetic dispensers. Available with 4 to 10 fillers. High-speed and precise dosing accuracy.

Technical data and pricing
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Onitex F600 labelling machine
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Features

Dispensers Options

Volumetric filling can utilize 4 types of dispensers:

  • peristaltic pump;
  • gear flow meters;
  • piston dispenser, servo-driven;
  • electromagnetic flow meters.

Thanks to the developed Onitex electromagnetic doser (EMFM) dosing accuracy is less than 0.5%. Moreover, the dosage remains unaffected by changes in viscosity, density, and liquid temperature.

Works with Various Containers

We provide automatic filling lines to companies in the food, cosmetics, pharmaceutical, and chemical industries. The machine is designed for the following types of containers:

  • Canisters of all types with label heights up to 300 mm.
  • Bottles for household chemicals in rectangular, oval, and triangular shapes.
  • Oval and square glass and PET bottles.
  • Cylindrical flasks.

Dispensing both thick and liquid substances

The Onitex F600 in-line filling machine doses a wide range of liquids, including viscous, foaming, and aggressive substances. It can be equipped with 4 to 10 fillers. Lift control of the fillers is managed using a synchronous drive algorithm designed for products prone to foaming.

Performance

The absence of moving parts and restrictions in the filling measurement path ensures high productivity:

  • 2500 to 3000 bottles, flasks, and canisters (1 liter) per hour.
  • 3000 to 3500 bottles, flasks (0.5 liter) per hour.
  • 3500 to 4000 flasks (0.25 liter) per hour.

The performance depends on the number of fillers and the viscosity of the product being dosed.

Dosing Accuracy

Thanks to the developed electromagnetic doser, dosing accuracy is less than 0.5%. The dose remains consistent regardless of changes in viscosity, density, or liquid temperature.

Quick and easy setup to new container type

Smooth transition from one type of container to another: minimal mechanical adjustments (change of equipment, height adjustment of the capper). You can change product volume and speed of dosing in filling settings in controller. When changing container type, you may need to replace the tooling, which is developed and manufactured for each type of container. The procedure is simple and quick, taking 3-5 minutes.

Intuitive controller

With simplified controls and clear instructions, operators can easily navigate the machine's functions without extensive training. The template system drastically reduces readjustment time when switching between different product types. As many as 96 templates are available to the operator with a single touch of the screen. During readjustment the operator only needs to adjust the mechanic settings of the modules to accommodate the geometrical parameters of the container type and to adjust the sensor position height.

What industries F600 is suitable for?

Additional options

Labeling

In the extended configuration (additional options required), the Onitex F600 in-line filling machine can be equipped with the integrated L100 labeler for cylindrical containers. Adding the L100 labeler is an excellent choice due to its speed, precision, and compact design. If space permits, we recommend positioning the labeler separately for greater convenience and productivity.

Capping

Onitex T300 can be equipped with various capping systems for different types of caps. Additionally, the F600 in-line filling machine features an optional automatic cap feeding system that eliminates the need for manual handling, streamlining the process and improving efficiency.

Technical vision systems

The F600 in-line filling machine can be additionally equipped with technical vision systems for level and capping control.  Computer vision consists of one or more video cameras, analog-to-digital conversion and digital signal processing upgrade to the controller software.

Printer for serial number and production date

Onitex L100 labeling machine offers versatile functionality. It can be equipped with a variable data printer manufactured by SNEED in the USA, enhancing its capabilities and providing comprehensive labeling solutions for various industries.

Front table

With the addition of a feeding front table, our labeling machine becomes incredibly easy to use. This setup allows for seamless operation by just one person, easing the labeling process and optimizing efficiency.

Table for ready products

By incorporating a dedicated table for ready products, our labeling system achieves the smooth transition of labeled items, enabling seamless workflow and maximizing productivity. With this setup, our labeling machine ensures effortless operation and enhances overall convenience for operators.

Specifications

Power
230 Volts (Single phase) AC 50 Hz
EU: 230V 50Hz
US: 120V 60Hz
Machine Dimensions
1980 mm (L) X 500 mm (W) X 1150 mm (H)
Input Specifications
• Label Height: 10 mm to 150 mm
• Label Length: 12 mm to 1000 mm
• Gap between two labels: minimum 1 mm
• Label Roll Dia: <300 mm; Core Dia: 76 mm
Material Used
S.S. 304 & ALU
Conveyor Belt
6 Feet Length
Controller
Touch Screen Control with Template System
Production Capacity
300 to 2800 Bottles or Cans per Hour
Max. Container Size
Maximum container diameter: 95mm (base) and 130mm (option).
Maximum container height: 330 mm (label height up to 300 mm)
Power
230 Volts (Single phase) AC 50 Hz
EU: 230V 50Hz
US: 120V 60Hz
Machine Dimensions
1800mm (L) X 480 mm (W) X 1200mm (H)
Input Specifications
Label Height: 10mm to 160mm • Label Length: 12mm to unlimited • Gap between two labels: minimum 5 mm • Label Roll Dia: 300mm maximum • Label Core Dia: 75 mm
Material Used
S.S. 304
Conveyor Belt
S.S. 304 (6 Feet Length)
Controller
MMI CONTROLLER
Production Capacity
40 TO 60 BOTTLES PER MIN.
Max. Container Size
Maximum container diameter: 95mm (base) and 130mm (option).
Maximum container height: 330 mm (label height up to 300 mm)
Request the price quote
Write to our sales team in order to get the quote

Downloads

Frequently Asked Questions about Onitex F600

How can I understand which type of filling mechanism I should use with my product?
What happens when changing between container types?
What if my production place has a specific form? Can you help me fit a miniline in it?
What if I will have a new type of container in future? Is it possible to retrofit the machine with tooling for a new type of container?
What language do you use for controller?
How many working personnel do I need to operate F600?
Will it be difficult to operate this machine?
Hey, but what if I will need help after we install F600?
A team of service engineers will solve your tasks

Projects and portfolio

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Choose from:
- filling,
- capping and
- labeling machines
as well as complete production lines.

Our products cater to sectors such as craft beer, kombucha, hand sanitizers, antibacterial solutions, cleaning products, spirits, wines, cosmetics, and more.

Welcome to Onitex Automation

Learn more about Onitex – a technology-driven production facility with a strong focus on customer satisfaction. For over 15 years, we have been creating innovative solutions for clients worldwide.

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